Page 10 - Glass-Technology International no. 4-2019
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NEWS
                                                                         CASE HISTORY         VIDRARIA MORTAGUA
                                                                         42                   REACHES INNOVATION

                                                                                              WITH FOREL

    articles        articles        articles        articles                                                IG UNITS
                                                                                    Forel          Edgetech
           42  Forel                                                                            AUTOMATED APPLICATION  ®
                                                                                                      OF SUPER SPACER
                   Vidraria Mortagua reaches innovation with Forel                                   AT AGC INTERPANE
                                                                                    Forel IG lines at Vidraria Mortagua
           51  Edgetech                                                 42 Glass-Technology International 4/2019  Glass-Technology International 4/2019  43

                                                  ®
                   automated application of Super Spacer  spacers
                   at AGC Interpane                                      TEMPERING TECHNOLOGY  Digital glass printing using ceramic inks  glassworks a series of im- 51
           58  Mappi                                                     Mappi               is an important business opportunity, but   DREADY FOR THE   high added value. Tak-  51
                                                                                                       IGITAL GLASS
                                                                                             also a technical challenge for furnace
                                                                                                           ing for granted that print-
                                                                                                       PRINTING -
                                                                                                           ing takes place correctly,
                                                                                                           that the glass is properly
                                                                                             manufacturers. In this article we speak
                                                                                                      NEXT CHALLENGE?
                                                                                                             Glass-Technology International 4/2019
                                                                                                           ground, that the colour is
                                                                                                 © René Müller
                                                                                                  Absolute parallelism of both spacers
                                                                                                           completely dry, means that
                                                                                                      Digital printing on glass
                                                                                             to Mappi about these challenges and
                                                                                                  in triple glazing using Super Spacer ®
                                                                                                           tempering (i.e. the moment
                                                                                                      using ceramic ink is an
                                                                                             how the company is working not only to   signifi cant business oppor-  in which the ‘destiny’ of
                                                                                                      tunity that has been giving
                                                                                                           coloured glass is fi xed with
                                                                                                           ceramic inks) presents im-
                                                                                                      portant possibilities con-
                                                                                                           portant risks from a techni-
                   digital printing with ceramic ink – challenges                            face them, but also to overcome them.  cerning both aesthetics and   cal point of view.
                                                                                                      technical aspects. The glass
                                                                                                           SPEAKING
                                                                                                           TO A LEADER
                                                                                                      sector is, as we all know,
                                                                                                      always looking for innova-
                                                                                                      tions to attract architects   IN ITS SECTOR
                                                                                                            spoke
                                                                                                      and designers to using   We Cosano, Sales Manager at
                                                                                                              Sergio
                                                                                                             to
                                                                                                      glass more and more and
                   for furnace manufacturers                                   AUTOMATION             now this important mate-  Mappi, one of the global
                                                                                                      rial can, thanks to digital
                                                                                                           leaders for tempering fur-
                                                                                                      printing, become important
                                                                                                           naces, to fi nd out which are
                                                                                                      business opportunities too.
                                                                                                           these technological chal-
                                                                                                           lenges and how to deal with
                                                                                                      This, in turn, leads to high-
                                                                                                           them.
                                                                         FOR FURNACE MANUFACTURERS 58
                                                                                                      ly customizable products
                                                                                                           The ‘burning’ of ink or
                                                                                                      with technical and aestheti-
           63  Forvet                                                        Forvet                   cal features that were not   changes in colour tone are
                                                                                                      even thought of until just a
                                                                                                           due by incorrect tempera-
                                                                                                      few years ago.
                                                                                                           ture management during
                                                                                                           tempering, when variations
                                                                                                      NEW CHALLENGES,
                                                                                                           of just a few degrees can
                                                                                                      NEW TECHNOLOGIES,
                                                                                                           cause permanent damage.
                                                                                                      NEW LEVELS OF
                                                                           EXCELLENCE AND
                                                                                                           So how can we avoid these
                                                                                                      QUALITY
                                                                                                           risks?
                                                                                                      New technologies often
                                                                                                           The use of quality inks and
                                                                                                      the sector, which then lead
                                                                                                           printers are certainly the
                   excellence and automation for a future that works    AUTOMATION FOR A              lead to new challenges for   technologically advanced
                                                                                                      to a new way of defi ning
                                                                                                           fundamental basis of the
                                                                                                      the colour and quality of
                                                                                                           process, guaranteeing con-
                                                                                                      glass in all its forms.
                                                                                                            technical/chemical
                                                                                                           stant
                                                                         FUTURE THAT WORKS
                                                                                                           characteristics. New prod-
                                                                                                      Every slight imperfection,
                                                                         DIGITAL PRINTING WITH
                                                                                                      every stain, burn, smudge,
                                                                                                           ucts with furnace reheat-
                                                                                                           ing chamber and very small
                                                                                                      error in colouring will re-
                                                                                                           metal masses inside have
                                                                                                      main etched forever in the
                                                                                                      glass thanks to the crystal-
                                                                                                           certainly enabled us here
           70  Turomas                                                   CERAMIC INK – CHALLENGES   Santa Monica parking  lization of the ceramic ink   at Mappi to have punctual
                                                                                                      on hardening, an essential
                                                                                                           control of the temperatures
                                                                                                           with truly direct irradiation,
                                                                                                      phase regarding printing
                                                                                                           strengthened by an evolved
                                                                                                      with ceramic inks. These
                                                                                                      are defects that cannot be
                                                                                                           system of heating resist-
                                                                                                      tolerated in products with
                                                                                                           ances such as the Mappi
                                                                        58 Glass-Technology International 4/2019  Glass-Technology International 4/2019  59
                                                                      63
                   monolithic and laminated glass cutting
                   technology for krysztal                                         Automation is the future.   After 35 years of activity and a continuous
                                                                     Industry 4.0 is the ‘buzz word’ of today’s   Itomation technology in   Automation  accelerates  aim to improve the quality of its products,
                                                                         CASE HISTORY
                                                                               n the past, the simple
                                                                                   progress on projects that
                                                                               implementation of au-
                                                                                   increase revenue, serve
                                                                     industry and the glass sector is moving
                                                                                   customers more effectively,
                                                                                             Krysztal focuses on satisfy its clients’
                                                                                   and save on costs. Auto-
                                                                               a company put it a step
           72  IOCCO                                                 fast to adapt to and apply this new   ahead of the competition.   mation might sound like   needs and demands with the right   choosing Turomas  Piotr Plata, Director
                                                                                    something that belongs in
                                                                               These days, business lead-
                                                                               ers everywhere under-
                                                                                    a large enterprise, but busi-
                                                                                              machinery that provides fast and quality
                                                                      level of automation. Forvet gives us an
                                                                               stand the need to know
                                                                                                          and Sales Manager of Krysztal
                                                                                                      for this change af-
                                                                                    nesses of all sizes benefi  t
                                                                               not if we automate, but
                                                                                                      ter having gotten
                                                                                              results, while ensuring worker safety. And
                                                                      idea of how, thanks to new company
                                                                               how we do it.
                                                                                                      to know the virtues
                                                                                                      of Turomas prod-
                                                                                                      ucts and concluding
                                                                      glassmakers with machines and systems
                                                                                              investing in glass cutting machinery.
                   continuous R&D and good team organization          reorganization and investments, it provides   Glass-Technology International 4/2019  63  this is why they contacted Turomas when   that their innova-
                                                                                                      tion would improve
                                                                                                      its ability to serve its
                                                                                                      customers.
                                                                      for a total management concept.
                                                                                                      In Piotr’s words: “If
                                                                                                      somebody wants to be
                                                                                             Ireland and Sweden are
                                                                                                  adapt to the here and now.
                                                                                                      be among leaders. We
                                                                                             its largest export markets.   the need to modernize and   a leader, they have to
                   are key to reaching success                                 Turomas       are glass, furniture and   much in fashion and de-  leader in the market of   Turomas cutting tables has
                                                                                                      believe Turomas is a
                                                                                                  “These days, glass is very
                                                                                             Krysztal’s biggest clients
                                                                                             window manufacturers.
                                                                                                  mand is very high,” said
                                                                                                      glass-cutting machinery.”
                                                                                                  Piotr. “That’s why we need
                                                                                                      The monolithic-glass cut-
                                                                                                           lowered production times
                                                                                             QUALIFIED,
                                                                                                      ting table chosen by Krysz-
                                                                                                  qualifi ed, quick, and safe
                                                                                                           thanks to the automatic
                                                                                             FAST, AND SAFE
                                                                                                  machinery in order to meet
                                                                                                      tal is the RUBI 403VAC-
                                                                                                           loading of glass sheets, the
                                                                                             MACHINERY
                                                                                                  our customers’ needs by
                                                                                                           ability to strip the protec-
                                                                                                      3, while the model used
                                                                                                  offering them high-quality
                                                                                                      for cutting laminated glass
                                                                                             Piotr Plata, Janek’s son
                                                                                                           tive plastic cover at the ta-
                                                                                             and Exports, has not lost
                                                                                                           labelling system.
                                                                                                      glass (VSG), is the LAM
           78  Cugher Glass                                             RUBI 403VAC-3 LAMINATED GLASS CUTTING   and current Head of Sales   glass.” The Polish company has   including laminated safety  of  ble itself and the automatic
                                                                                                      304.
                                                                                                  completely renovated its
                                                                                                           “These machines are the
                                                                                             sight of business traditions,
                                                                                                       incorporation
                                                                               MONOLITHIC AND
                                                                                             however he is also aware of
                                                                                                      The
                                                                                                    machinery,
                                                                                                  glass-cutting
                                                                                                           most important ones we
                                                                                                           have in our factory,” ex-
                                                                                                           plained Piotr. “We’ve been
                                                                                                           able to improve our pro-
                                                                                                           ductivity, handling a higher
                                                                                                           time. This is essential for
                                                                         TECHNOLOGY FOR KRYSZTAL           volume of orders in less
                                                                                                           us because our clients ex-
                                                                                                           pect very high quality when
                   Cugher dryers: the “winning choice”                           with decorative resins or  70
                                                                                                           it comes to what we manu-
                                                                                                           facture.”
                                                                         TARTING SMALL;   the family, began making   individuals and wholesal-  the most detailed and in-  Turomas
                                                                         GROWING IN
                                                                                                          Turomas
                                                                                      teresting projects they have
                                                                             windows out of his own
                   for silk screen and digital printing                 STECHNOLOGY   house in 1984.  it has about 50 employees.  done was a stained-glass
                                                                                 ers. Thirty-fi ve years later,
                                                                        AND PERSONNEL
                                                                                 In addition to produc-
                                                                             Aware of the need to im-
                                                                                      piece for Baku, the capi-
                                                                                 ing jumbo and laminated,
                                                                             prove quality and reduce
                                                                                      tal of Azerbaijan, for the
                                                                        Krysztal is a glass manu-
                                                                                      Olympic Games.
                                                                                 glass, their offerings in-
                                                                        facturer locate in Nowy
                                                                             the time clients had to wait,
                                                                        Sacz, a city in the south-  he began investing in new   clude the creation of edges,   The company sells both   Carretera Estación Km. 15, 8
                                                                                                           44415 Rubielos De Mora - Teruel - Spain
                                                                        east of Poland. At its helm   machinery.  Afterwards,  panel cutting, and even the   domestically and inter-  Tel.: +34 - 978 - 804158
                                                                        are Janek Plata and his   the enterprise began to   manufacturing of windows   nationally, above to all to   Fax: +34 - 978 - 804380
                                                                        wife, along with their three   diversify its services and   other European countries:   LAM 30404  E-mail: info@turomas.com
                                                                        children. Plata, the head of   gain new customers, both   sand-matted glass. One of   Germany, Austria, the UK,   www.turomas.com
           84  Glass for Europe                                         70 Glass-Technology International 4/2019  Glass-Technology International 4/2019  71
                   energy savings and CO  emission reduction
                                      2
                                                                                                      of all about the company  72
                                                                         COMPANY UPDATE               In this article, Iocco speaks about
                                                                                                      the most recent developments in
           88  Goldglass                                                                              as well as company strategy and
                                                                                                      the company and its products,
                                                                                                      philosophy, with R&D and giving
                                                                                                      value to each and every member
                   continuous growth and improvements looking for                                     of the company as strong points
                                                                                                      to meet its goals.
                   the ‘next breakthrough’                                                            G Let’s speak fi rst   tres taken up by production
                                                                                                        lass-Technologyuu
                                                                                                           and workshops, and 1,050
                                                                                                        International (GTI):
                                                                                                           square metres of offi ces.
                                                                                                      and its structure. How
                                                                                                           are used during design
                                                                                                      many production units   GTI: Which technologies
                                                                                                      does Iocco have?  phases and what is the per-
                                                                                                      Iocco: The company has   centage of turnover dedi-
                                                                                                      three units all in the same   cated to R&D?
                                                                                                      area, which facilitates com-  Iocco:  We use Catia, the
           96  Glass Company                                                                          at the same time, enables to   global market for our me-
                                                                                                      pany logistics activities and,
                                                                                                           best programme on today’s
                                                                                                      guarantee adequate confi -
                                                                                                           chanical designs. Iocco
                                                                                                           dedicates about 30 per
                                                                                                      dentiality to all our custom-
                                                                                                           cent to R&D, pushed by
                                                                                                      ers even during the con-
                                                                                                           our core business which is
                                                                                                      struction phase of the plants
                                                                                                      commissioned. All together,
                                                                                                           aimed at supplying cutting
                                                                                                           edge production plants and
                                                                                                      these three units cover an
                   glass industry innovators - combining technology,    IOCCO                         area of 5,200 square me-  systems.
                   innovation and versatility                           CONTINUOUS R&D AND
                                                                        GOOD TEAM ORGANIZATION
                                                                        ARE KEY TO REACHING SUCCESS
           101  Giardina Group                                          72 Glass-Technology International 4/2019  Glass-Technology International 4/2019  73
                   50 years of skills, experience, research and innovation
                                                                                              what today’s glass processors need and are what  78
                                                                         PRINTING TECHNOLOGY
           104 GPD 2019                                                       Digital        CUGHER DRYERS: THE “WINNING
                                                                                             CHOICE” FOR SILK SCREEN
                                                                              Ready
                   creating a legacy in glass                                                AND DIGITAL PRINTING  PEEDING UP THE
                                                                                              Dryers with all the features and the flexibility for
                                                                                              silk screen printing or digital printing on glass, are
                                                                                                           DRYING PROCESS
           109 South Africa’s flat glass industry                                              Cugher presents to our readers in this article.  S In every printing process
                                                                                                          there is the need to dry the paint
                                                                                                          and anchor it onto the printed sur-
                                                                                                          face as soon as possible. The rea-
                                                                                                          son for this is to enable the printed
                                                                                                          surface to be handled without
                                                                                                          damaging the printed image, and,
                                                                                                          moreover, to avoid the contamina-
                                                                                                          tion of the ink/enamel due to dust
                                                                                                          in the production area.
                                                                                                          Two main goals must be achieved
                                                                                                          to speed-up the drying process:
                                                                                                          the fi rst is to transfer energy to
                                                                                                          the ink/enamel, and the second is
                                                                                                          to evacuate the vapours generated
                                                                                                          by the solvents during the curing
                                                                                                          process.
                                                                                                          According to ink specifi cations,
                                                                                                          hot air, infrared radiation or UV
                                                                                                          radiation are the most known and
                                                                                                          widely available technologies to
                                                                                                          transfer the energy required for the
                                                                                                          curing process.
           8   Glass-Technology International 4/2019                    Cugher Glass                 Digital   trary, the only way is to have air
                                                                                                          To evacuate vapours, on the con-
                                                                                                          fl owing on the printed surface and
                                                                                                          an effi cient exhaust system. This
                                                                                                          also removes the vapours from the
                                                                                                     Ready
                                                                                                          printed surface, accelerating the
                                                                                                          drying process.
                                                                                                          In the glass industry infrared cur-
                                                                                                          able inks are the preferred in terms
                                                                                                          of quality and stability.
                                                                        78 Glass-Technology International 4/2019  Glass-Technology International 4/2019  79
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